Scootmods
11-13-2008, 04:27 PM
Here are the forward control parts I received.
http://www.clickdock.com/img/ShadowFC/01_Parts.jpg (http://www.clickdock.com/img/ShadowFC/01_Parts.jpg)
I began on the brake side. Remove the footpeg bolts and footpeg. Remove the exhaust.
http://www.clickdock.com/img/ShadowFC/02_Brake_Start.jpg (http://www.clickdock.com/img/ShadowFC/02_Brake_Start.jpg)
For this part, you may want to have a new cotter pin available, and I highly recommend using a pair of special “C” clip pliers. (I bought a nice pair at Farm & Fleet for about $11.)
Remove the two brake pedal springs. I removed the upper/small spring first that triggers the brake light.
Then remove the circular clip and washer that holds the pedal on the pivot pin.
Then, where the brake linkage rod connects to the brake pedal, remove the cotter pin from the engine side, and remove the bolt pin.
Then you should be able to slip the brake pedal off of the pivot pin.
http://www.clickdock.com/img/ShadowFC/03_Brake_Bare.jpg (http://www.clickdock.com/img/ShadowFC/03_Brake_Bare.jpg)
Here is the pile of parts you should have just removed. They will all be reused.
http://www.clickdock.com/img/ShadowFC/04_Brake_Parts.jpg (http://www.clickdock.com/img/ShadowFC/04_Brake_Parts.jpg)
Here is where the ScootMods black A-shaped piece slips onto the brake pedal pivot pin. The projections for the springs will go on the engine side.
http://www.clickdock.com/img/ShadowFC/05_Brake_Blank.jpg (http://www.clickdock.com/img/ShadowFC/05_Brake_Blank.jpg)
I don’t remember the exact order I did this in, but:
Install the washer and “C” clip back on the pivot pin.
Connect the brake linkage rod using the bolt pin and cotter pin.
Install the springs.
http://www.clickdock.com/img/ShadowFC/06_Brake_AShape.jpg (http://www.clickdock.com/img/ShadowFC/06_Brake_AShape.jpg)
Next, install the extension plate and brake pedal:
Install the ScootMods Z-shaped plate.
Install the brake pedal on the Z plate’s pivot pin.
Install the original brake pedal washer and bolt.
Adjust the extension rod on the A-shape depending on where you think you’ll want the pedal. I figured I was going to want this as short as possible to bring the pedal down and forward quite a bit. You’ll have to use your own judgment.
Connect the A-shape rod to the bottom hole on the brake pedal.
http://www.clickdock.com/img/ShadowFC/07_Brake_ZShape.jpg (http://www.clickdock.com/img/ShadowFC/07_Brake_ZShape.jpg)
Attach the footpeg to the Z-shaped plate. Adjust the upper “at rest” screw to also affect the angle of the brake pedal. IMPORTANT: After you’ve decided on the pedal angle, you will want to adjust the brake light switch so that it is off when the pedal is “at rest”, and comes on when either the brake pedal or brake lever are activated. The switch is what the upper/small black spring pulls on when the brake is activated. (Sorry, I don’t have a picture for this.)
http://www.clickdock.com/img/ShadowFC/08_Brake_Footpeg.jpg (http://www.clickdock.com/img/ShadowFC/08_Brake_Footpeg.jpg)
http://www.clickdock.com/img/ShadowFC/01_Parts.jpg (http://www.clickdock.com/img/ShadowFC/01_Parts.jpg)
I began on the brake side. Remove the footpeg bolts and footpeg. Remove the exhaust.
http://www.clickdock.com/img/ShadowFC/02_Brake_Start.jpg (http://www.clickdock.com/img/ShadowFC/02_Brake_Start.jpg)
For this part, you may want to have a new cotter pin available, and I highly recommend using a pair of special “C” clip pliers. (I bought a nice pair at Farm & Fleet for about $11.)
Remove the two brake pedal springs. I removed the upper/small spring first that triggers the brake light.
Then remove the circular clip and washer that holds the pedal on the pivot pin.
Then, where the brake linkage rod connects to the brake pedal, remove the cotter pin from the engine side, and remove the bolt pin.
Then you should be able to slip the brake pedal off of the pivot pin.
http://www.clickdock.com/img/ShadowFC/03_Brake_Bare.jpg (http://www.clickdock.com/img/ShadowFC/03_Brake_Bare.jpg)
Here is the pile of parts you should have just removed. They will all be reused.
http://www.clickdock.com/img/ShadowFC/04_Brake_Parts.jpg (http://www.clickdock.com/img/ShadowFC/04_Brake_Parts.jpg)
Here is where the ScootMods black A-shaped piece slips onto the brake pedal pivot pin. The projections for the springs will go on the engine side.
http://www.clickdock.com/img/ShadowFC/05_Brake_Blank.jpg (http://www.clickdock.com/img/ShadowFC/05_Brake_Blank.jpg)
I don’t remember the exact order I did this in, but:
Install the washer and “C” clip back on the pivot pin.
Connect the brake linkage rod using the bolt pin and cotter pin.
Install the springs.
http://www.clickdock.com/img/ShadowFC/06_Brake_AShape.jpg (http://www.clickdock.com/img/ShadowFC/06_Brake_AShape.jpg)
Next, install the extension plate and brake pedal:
Install the ScootMods Z-shaped plate.
Install the brake pedal on the Z plate’s pivot pin.
Install the original brake pedal washer and bolt.
Adjust the extension rod on the A-shape depending on where you think you’ll want the pedal. I figured I was going to want this as short as possible to bring the pedal down and forward quite a bit. You’ll have to use your own judgment.
Connect the A-shape rod to the bottom hole on the brake pedal.
http://www.clickdock.com/img/ShadowFC/07_Brake_ZShape.jpg (http://www.clickdock.com/img/ShadowFC/07_Brake_ZShape.jpg)
Attach the footpeg to the Z-shaped plate. Adjust the upper “at rest” screw to also affect the angle of the brake pedal. IMPORTANT: After you’ve decided on the pedal angle, you will want to adjust the brake light switch so that it is off when the pedal is “at rest”, and comes on when either the brake pedal or brake lever are activated. The switch is what the upper/small black spring pulls on when the brake is activated. (Sorry, I don’t have a picture for this.)
http://www.clickdock.com/img/ShadowFC/08_Brake_Footpeg.jpg (http://www.clickdock.com/img/ShadowFC/08_Brake_Footpeg.jpg)